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Written by John Bowler

Step 1: Cut the Wood

Use a miter saw to cut five 24-in. lengths of wood. Lay boards side by side, with the ends flush, and mark diagonals to find the center. For a diameter of 22-in., set a compass to half this. Using the marked center, draw the circle across the boards.

Step 2: Make the Biscuit Joints

Set biscuits 3-in. in from the circumference and square a line across the joints. (Middle boards need a third biscuit at the center.) Cut the grooves, then stand the boards on edge between clamps. Apply glue to the grooves and insert biscuits.

Step 3: Glue the Boards

Fit the boards together. There should be enough glue so, when the boards are fitted, just a little oozes out. Align the ends by tapping with a hammer. Use a damp rag to remove excess glue. Remove from the clamps and wipe clean the other side.

Step 4: Level the Surface

Reposition the boards in clamps and tighten just enough to close the joints without bowing. Remove when dry. With a belt sander, sand at a slight angle then finish along the grain.

TIP

To anchor the job, nail two boards to the bench at a right angle.

Step 5: Scribe the Circle

Mark the diagonals on the underside of the boards to find the center. Scribe the circle with a compass set at the desired radius. (We used a radius of 11-in.)

Step 6: Cut Out the Circle

To cut the circle with a jigsaw on the waste side of the line, hold the boards on the bench so they slightly overhang. Keep turning the boards while cutting for a smooth curve.

Optional Step 6: Use a Router for Edges

Instead of using a jigsaw, try a router attached to a plywood radius arm. Cut a hole in one end for a straight bit and screw it to the router base plate. Measure the radius along the plywood arm and drill a clearance hole for the pivot point. Fix the router in place and cut around the boards to half the thickness then repeat at full depth.

Step 7: Finish the Turntable

Sand using a cork block with 150-grit sandpaper. Round over the top edge with a 1/4-in. radius cutter, or simply sand smooth. Apply a sealer coat of half tung oil, half turpentine. Sand with 240-grit sandpaper. Finish with two coats of tung oil, sanding between each. Leave to dry.

Step 8: Attach the Swivel Base

Place the turntable face down. Mark two diagonals at 90° through the center (where the router screw was). Position the swivel base and rotate to locate each fixing hole. Align with the diagonals on the turntable and fix in place. Attach bump stops to the base of the turntable.

Finished Lazy SusanSue Ferris[+]
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